Plastic windows are becoming more and more popular, which is ensured by their performance qualities:
- High mechanical strength;
- Easy to care for;
- Resistant to sunlight and wind;
- Providing reliable protection from the cold;
- Excellent sound insulation;
- Affordable price.
Production of PVC windows– a high-tech process involving many stages, requiring strict adherence to prescribed technical standards. Our company guarantees high quality and durability of its products.
The company's experienced craftsmen successfully cope with tasks of any complexity and scale. Window production in Moscow is the specialization of our company. During the work, professional equipment, high-quality materials, reliable components, and the latest innovative technologies are used, which contributes to obtaining high-quality products.
Over the years, we have established ourselves as a responsible and reliable contractor, which is confirmed by numerous positive reviews from grateful clients. The production of plastic windows is carried out in accordance with the assigned deadlines, without any delays.
Our company has more than ten years of experience in the production of plastic windows with double-glazed windows. The staff consists of experienced professionals who use high-precision German technologies and have high-quality modern materials and equipment, which is confirmed by relevant certificates.
The production of plastic windows is a complex technological process consisting of several stages. At each stage of production, all rules and technical standards are strictly observed.
At the same time, the manufacturing company takes responsibility for the reliability and durability of plastic windows.
Production of window systems taking into account your preferences
We offer a large selection of window colors and shapes to fit into the interior and facade of any home. The company's designers are true professionals and easily navigate various styles, from classic to hi-tech.
Not only the color, but also the shape of the window can be made according to individual projects. Windows will be manufactured exactly according to customer requirements and installed on time. To achieve an impeccable result, the company's employees use modern European technologies and do not lose sight of the details.
When accepting an order, the specialist will not only take into account the client’s wishes, but will also advise how to choose the most suitable option for specific conditions.
Advantages of PVC windows from the manufacturer
- improved heat and sound insulation;
- increased light transmittance;
- environmental Safety;
- wide color palette;
- long service life;
- reasonable prices.
Glazing of balconies and loggias
In addition to installing windows, you can order glazing of loggias and balconies, finishing the interior with wood, installing blinds and roller shutters. Glazing of balconies is carried out taking into account the purpose of the room and the design preferences of the customer. So, you can glaze from floor to ceiling, tint the glass and give the facade and interior a modern look.
Regardless of the complexity and volume of the order you place, you can rest assured that it will be executed flawlessly.
Professional window installation
We offer the design and manufacture of custom-made plastic windows: we are ready to bring any idea to life, even if it seems impossible to you at the moment.
Technical specialists are ready to quickly install standard structures, as well as manufacture and install windows according to individual requirements - for example, arched, round, or windows in sizes that differ significantly from the classic ones. In addition, the client can order one of the colors from the company’s catalog and laminate the window frame so that it harmoniously fits into the interior of the room.
Sale of plastic windows. A community of reasonable prices and impeccable quality
Being indoors, a person sees the world through a window opening. So this is not just a light source - it is a prism of perception, the kind of “eyes” of a house that can tell a lot about its owner. To ensure that they say only what you need, choose them with love. Let them be the way you want them: special, exclusive, made according to your design.
In this article we will talk about all the stages of manufacturing plastic windows.
It's no secret that any production begins with the purchase of materials and components. In addition, semi-finished products are needed. Therefore, the manufacturing technology of plastic windows, like any other, begins with input control.
For all components there are corresponding . Thus, seals must comply with GOST 30778-2001, fittings must comply, and profiles used for assembling windows.
As for storing the material, it must be stored indoors under normal conditions. Avoid direct sunlight and do not store near heating devices. The temperature in production workshops should not be lower than +18 degrees, otherwise at low temperatures the processing of PVC profiles may not provide the required quality.
Stages of production of plastic windows
The entire process of manufacturing plastic windows can be divided into 11 stages.
Stage 1. At this stage, the reinforcing profile is cut. To do this, use saws for cutting steel reinforcement with abrasive cutting wheels installed on them. Alternatively, metal cutting discs can be installed. The reinforcing profile is cut at a right angle. After cutting, burrs are removed using an emery wheel.
Stage 2. At the second stage, the PVC profile is cut. It is cut with double-head or single-head miter saws. Imposts are cut at an angle of 90 degrees, taking into account a margin of up to 6 mm on each side, depending on the profile system. The profiles of the doors and frames themselves are cut at an angle of 45 degrees, taking into account an allowance of up to 3 mm on the side for welding.
During the cutting process, the base surfaces of the profile are pressed against the vertical stop and the table surface. Clamps are used for this. However, care must be taken to avoid deformation of the profile.
Stage 3. After the PVC profile is cut, the drainage windows are milled into the lower profile of the window block box on a milling machine with an end mill. The diameter of the cutter should be no more than 5 mm. This can also be done manually using an electric drill with a specially sharpened drill with a diameter of 5 mm. For drainage windows it usually does not exceed 25 mm.
Stage 4. At this stage, the PVC profiles are reinforced. Reinforcing profiles are cut to length and inserted into them using a special machine or manually using a hand drill.
Stage 5. After reinforcement, holes are drilled and grooves for fittings are milled on a copy-milling machine. Also, if you have a power tool and special attachments and devices, this can be done manually.
Stage 6. The process of milling the ends of imposts using shaped cutters with their further assembly and installation of fittings. Before installation, silicone sealant is applied to the ends of the impost.
Stage 7. The profiles are welded on a special welding machine. The temperature of the welding knife is about 250 degrees.
Stage 8. At the eighth stage, the impost and are installed. All this is done by hand on an assembly table using a screwdriver or electric drill.
Stage 9. After the impost and support profile, sealing profiles are installed. Installation into the groove begins from the middle of the grooves of the upper horizontal profiles of the sashes and frames. The seal is installed as a single continuous contour without stretching. The ends of the seal are glued end to end with cyano-acrylate second glue.
Stage 10. Hanging of accessories. For a swing sash, a main lock, hinges, corner switches, middle locks and an additional middle hinge clamp are installed. Matching parts of the locking mechanism and hinges are installed for the frame. For a tilt-and-turn sash, a lower hinge on the sash, a main lock and corner switches are installed. If the sash is narrow, then a middle lock on the sash and scissors are placed on it. If the sash is wide, then the lower middle lock, the middle lock on the sash and scissors. Upper and lower hinges, a tilt-and-turn mechanism striker and locking mechanism strikers around the perimeter are installed on the response frame.
Stage 11. The final stage includes cutting the bead and installing the double-glazed window into the profile system (as tight as possible!). Attention! Cutting beads must have guides. To avoid sagging, the sash with double-glazed windows must form a rigid structure. After the beads are installed with a plastic mallet, part of the sash is settled. Preliminary adjustment of the fittings is carried out on the stand, and then on site after the window has been installed.
Most window companies work with intermediaries who fulfill the products in isolated and remote bases. Such production in “incognito” mode complicates control over the quality of goods, and the final product may differ greatly from the desired one. An advantageous feature of the Windows Master company is its own production of metal-plastic windows at a plant in Moscow. For 15 years now, the company has been pleasing users with warm and cozy windows, which are produced in workshops at its own Rehau plastic window production plant. In 2007, the plant completed the installation of high-quality equipment, which reduces manual labor costs to zero and allows processing up to 300 prefabricated units per day.
Standard structures workshop
At the Rehau PVC window production plant there is a department for creating basic window systems that are adapted to the climatic conditions in Moscow and the Moscow region. The department is equipped with equipment from the German manufacturer SCHIRMER and ROTOX - these are the machines that allow us to achieve high accuracy and speed of work. More than 250 people involved in production use the unique developments of Rotox. The plant's operating process is automated as much as possible, and its operation is aimed at the final goal - the creation of durable translucent structures.
Aluminum structures workshop
The plant for the production of plastic windows is also equipped with a separate workshop for aluminum systems. This department is equipped with German SCHIRMER and ROTOX machines, which are designed for processing aluminum and stainless steel profiles. The aluminum systems section offers customers a variety of products - light balcony compositions, serious facade glazing, portal windows and doors. The window production process is completed on the profile receiving lines: here the finished products undergo quality control.
Non-standard designs workshop
To implement the most daring design ideas, equipment from the non-standard designs department is used. This is where window systems of interesting configurations are born. During the manufacture of plastic windows, the achievements of the global brand Rehau, which develops energy-efficient systems, are used. The department is equipped with automatic German lines that allow you to create products with any bending radius. Department employees also create compositions of round, oval, triangular and trapezoidal shapes.
Lamination workshop
The production of Euro windows is developing in accordance with popular sentiment - buyers are increasingly choosing interesting textures for the design of window systems. The plant has a special lamination department, in which any customer's imagination is realized - from ordinary window lamination to creating an imitation of expensive wood - walnut or oak. The department operates lamination machines that apply decorative films to profiles. Thanks to the launch of the lamination workshop, the time required to work with colored structures has been reduced.
The production of the Ekookna company is located 74 kilometers from the Moscow Ring Road, in the village of Buzhaninovo, Sergiev Posad district, Moscow region. The company was founded on October 1, 2002. The total production area is more than 15,000 sq.m., and the plant can produce more than 1,700 structures from PVC and aluminum per day. The production is equipped with modern equipment from Perticci (Italy) and Urban (Germany).
The product line includes windows and doors of various functionality and characteristics for private homes, apartments and businesses, standard and non-standard shapes and sizes. Production equipment and our own design department allow us to carry out orders for glazing of private and corporate facilities of any complexity. The plant operates daily, production time for standard products is from 3 days, non-standard from 5 days. One of the directions is the production of windows with decorated profiles and glass. Each product is tested for geometry and quality of closure at a stand by a specialist from the technical control department (QC). The Ecowindows website presents current certificates for profile systems, fittings, glass and a special assessment of working conditions. All manufactured products strictly comply with Russian and European standards.
Profile systems:
- WHS 60 mm
- WHS 70 mm
- VEKA Euroline 58 mm
- VEKA Softline 70 mm
- VEKA Softline 82 mm
- Provedal
- Guardian
Accessories:
- G-U (Gretsch-Unitas)
Factory of the Window Factory company
The production of the Window Factory company is located 74 kilometers from the Moscow Ring Road, in the village of Dorokhovo, Ruzsky district, Moscow region. The company was founded on August 17, 2004; in 2007, the company created its own production, mastering the production of translucent structures made of PVC and aluminum. The total production area is more than 10,000 sq.m. and is equipped with high-tech German Urban equipment.
The company has a wide range of products made of plastic, aluminum and wood. After manufacturing, each design undergoes a quality control system. Also at the Window Factory plant, the production of arched structures, stained glass windows and winter gardens has been established. Our own architectural bureau allows the customer to develop an individual design project for the glazing of the facility. All windows are equipped with a “thermal package” - an improved double-glazed window that protects the room from overheating in the summer and keeps the house warm in the winter, helping to save on heating and air conditioning. To improve the quality of products, the Window Factory company created SKS - an independent service control service. SCS reports to the General Director. Each visit of the master is recorded on video, photo and in a written report. At the client's request, SCS representatives can come to him and supervise the installation.
Profile systems:
- Deceuninck Space 76 mm
- Deceuninck ENWIN ECO 60 mm
- Deceuninck Bautek 71 mm
- KBE Standard 58 mm
- KBE Expert 70 mm
- Rehau Blitz 60 mm
- Provedal
- Guardian
Accessories:
- Siegenia-Aubi KG
Factory of the company "Window Continent"
The production of the Window Continent company is located 93 kilometers from the Moscow Ring Road, in the working village of Obolensk, Serpukhov district, Moscow region. The company was founded on June 5, 2008. The total production area is more than 9,000 sq.m., and the plant can produce more than 750 structures from PVC and aluminum per day. The plant uses high-tech German Urban equipment.
The company bases its work on the principle of “lean production” - a management concept based on the desire to eliminate all types of losses. In this case, losses are considered to be any factor that is ultimately disadvantageous to the consumer. Products are produced upon order - nothing is stored in the warehouse. The plant produces plastic windows of all shapes and architectural styles. Window production time is from 3 days. The tightness of the windows is ensured by a double-circuit sash pressing system; each seal has a two-leaf design. Not a single element in the window is subject to combustion. All windows use polished glass of the highest grade M1. The Window Continent website presents current certificates for profile systems, fittings, glass, as well as fire safety certificates for PVC profiles.
Profile systems:
- WHS 72 mm
- VEKA Euroline 58 mm
- VEKA Softline 70 mm
- VEKA Softline 82 mm
- Provedal
The production of plastic and aluminum windows is a complex process that requires professionalism, constant quality control and a high degree of responsibility. Therefore, by following an integrated approach, you can obtain durable, strong and high-quality window structures.
Our window manufacturing plant
The Window Alphabet company has its own plant for the production of plastic and aluminum windows, where highly qualified specialists work. The work takes place on modern equipment from the Urban and Kaban brands, which allows us to achieve high-quality work without any defects. The production is located in the Moscow region in the Sergiev Posad district. Many companies producing PVC windows are also represented in the company's product range. Our own factory gives us many advantages. These are quite low prices, and we also guarantee high quality because we control the production process ourselves. We can fulfill any individual customer order.
Plastic windows from warehouse
Do you need plastic windows but have a strictly limited budget? In this case, you can contact the Window Alphabet company and buy plastic windows from the factory, the prices for which are much lower than for an individual order. Many buyers are interested in the question: why are ready-made PVC windows so cheap? The answer is simple - this is your own production.
Advantages of our windows
- products at factory low prices
- environmental friendliness according to SANPIN;
- a large assortment;
- production on advanced equipment;
- production meets all quality standards;
Order factory-made plastic and aluminum windows with delivery throughout Moscow and any other point in the Moscow region from our specialists. The Window Alphabet company saves your money, time and effort. We will make your home brighter, more comfortable, warmer and safer!
